China PE Breathable Film Extrusion Line Manufacturer, Factory

GWELL's PE Breathable Film Extrusion Line represents a significant advancement in the production of breathable films for a wide range of applications. With its innovative design and superior technology, this extrusion line ensures energy-saving, high efficiency, and low cost while delivering high-quality PE breathable films.

Product Description

The PE Breathable Film Extrusion Line is a state-of-the-art production system designed for the efficient and high-quality manufacturing of PE breathable films.
Key Features
Advanced Extrusion & Plasticizing
The extrusion line is equipped with a highly efficient extrusion and plasticizing system that ensures optimal mixing and plasticizing of the raw materials.
This system guarantees improved product quality while reducing energy consumption.
Precision Filtration System
A large filtration area and a rapid, uninterrupted filtration device, combined with a turntable-type constant pressure filtration system, are incorporated into the line.
These features enhance product yield by effectively removing impurities during the production process.
Rapid Cooling & Shaping
The extrusion line features a thin-walled, large-flow, cross-double-channel, and large-diameter rapid cooling and shaping roller.
An accurate automatic temperature control and water replenishment system ensure stable quality and increased production capacity.
Adjustable Airflow Nozzle
The line is equipped with an adjustable-airflow beak-type air knife that can be adjusted up and down.
A special cooling soft windbox and an adjustable cleaning roller provide flexibility to meet various product process requirements.
Automatic Winding System
A disc-type dual-station winding station allows for automatic and rapid work conversion.
A clever pneumatic mechanical self-locking mechanism ensures precise and stable winding tension, guaranteeing high-quality film winding at high speeds.
Operation Control System
The extrusion line is equipped with a self-developed digital bus control system that simplifies operation procedures.
World-class electrical control components ensure reliable and precise operation of the entire line, making it intuitive and easy to use.
Film Extrusion Line Applications
PE Breathable Film, Embossing Film & Perforation Film

Application: Mainly used for baby and adult diapers, sanitary pad base films, surgery garments, surgery curtains, and mattress hygienic products.

Wrap Film

Application: Adhesive on single or both sides; mainly used for cargo fixing and wrapping packages to realize fixing, dust, oil, moisture, or water resistance.

Cling Film

Application: Mainly used for fresh food packaging to prevent food pollution and preserve nutritional content.

Frequently Asked Questions
Q What are the primary hygiene applications for the films produced?

The films (breathable, embossing, and perforation films) are primarily used for baby and adult diapers, sanitary pad base films, surgery garments, surgery curtains, and hygienic mattress products.

Q How does the precision filtration system improve film quality?

The line features a large filtration area and a rapid, continuous filtration device combined with a turntable-type constant pressure system. This configuration effectively removes raw material impurities, significantly enhancing overall product yield and purity.

Q What functions do wrap films produced by this extrusion line serve?

The wrap films feature adhesive properties on single or both sides. They are designed for securing cargo and wrapping packages to provide reliable resistance against dust, oil, moisture, and water.

Q How does the cooling system ensure consistent film thickness and structure?

It uses a thin-walled, large-flow, cross-double-channel, and large-diameter rapid cooling and shaping roller. Assisted by an accurate automatic temperature control and water replenishment system, it maintains stable physical properties and boosts output.

Q How is tension controlled during the high-speed winding process?

Winding tension is regulated via a disc-type dual-station winding system that utilizes a pneumatic mechanical self-locking mechanism. This guarantees precise, stable tension control and prevents deformation during high-speed film winding.

Q What control interface does the extrusion line use?

The line is equipped with a digital bus control system. Integrated with world-class electrical control components, this system provides intuitive, user-friendly, and highly precise operational control.

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